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DIY Power Station attempt from salvaged cells

DIY Power Station attempt from salvaged cells

I wanted a power source which I can use when power goes out or when I go to camping. This was in the back of my head for a long time until a friend said he found a bunch of discarded laptop batteries at the IT department of the company he works at, and he grabbed all of them for me because he knows I like upcycling.

After taking all of the batteries apart, I saw that each had 2 pouch cells. Then I started the process of charging and measuring the capacity with a DL24. I had 46 cells in total. I numbered every cell and wrote their capacity on them. oneCell

The pack I am going to make will be 3 series and 15 in paralel, 3s15p. I grouped the cells while trying to keep every paralel packs capacity close. Cells usually had close to 2 ah capacity. I used a copper braid , after lots of solder and flux it had started to take shape.

oneCell

Then I encased the pack with a little foam then wrapped it with duct tape.

oneCell

Then wrapped that again with cardboard.

Parts and materials

Battery pack

Charging

Output ports

Enclosure

Wiring and protection

Testing

Problems found

Result

Notes for next version

This post is licensed under CC BY 4.0 by the author.